Key Responsibilities
1. Instrumentation & Process Control
Maintain, calibrate, and troubleshoot process instrumentation, including:

Temperature, pressure, flow, level, load cells, pH, conductivity, and speed sensors

Ensure accuracy and repeatability of instruments affecting:

Extrusion

Coagulation

Curing

Cooling

Take-up and winding systems

Support PLC, HMI, and SCADA systems in coordination with automation teams

Diagnose signal issues and minimize false alarms

Participate in process optimization, stability improvement, and root cause analysis (RCA)

2. UPS & Power Quality Systems
Commission, maintain, troubleshoot and monitor UPS systems supporting:

Production lines

PLCs

SCADA servers

Control panels

Perform:

Battery health checks

Load testing

Preventive maintenance

Failure simulations

Ensure seamless power transition during:

Power dips

Blackouts

Generator changeovers

Coordinate UPS capacity planning for plant expansions and new lines

3. Preventive & Corrective Maintenance
Develop and execute Preventive Maintenance (PM) schedules for:

Instruments

UPS units

Sensors and transmitters

Respond to instrument and power-related breakdowns with minimum downtime

Maintain critical spares inventory and replacement strategy

4. Compliance, Documentation & Standards
Ensure compliance with:

Electrical safety standards

Calibration and QA requirements

ISO / customer audit expectations

Maintain:

Calibration records

Loop diagrams

UPS single-line diagrams

Instrument data sheets

Support internal and external audits

5. Project & Improvement Support
Support new equipment installation, commissioning, and FAT/SAT

Participate in:

New production line setup

Control upgrades

Energy and reliability improvement projects

Liaise with vendors, contractors, and OEMs for troubleshooting and upgrades